Keeping conveyors clean and efficient is absolutely critical when it comes to demanding industries like mining, sand & gravel, and aggregate. Carry back — the material that sticks to the belt and falls off along the return path – can lead to serious maintenance headaches, safety hazards, and premature equipment wear and tear.

This is where the Urethane Beater Return Roller from Luff Industries swoops in and saves the day! Engineered to take on the dirtiest jobs and keep your operation moving smoothly, the Urethane Beater Return Roller is leading the way for simpler conveyor function and material buildup management.

The Problem | Carry Back that Slows Production Down

Even the best conveyor systems in the world can struggle with material buildup. Carry back not only reduces system efficiency but can also lead to belt mistracking, spillage, and increased maintenance requirements. Over time, these avoidable issues can translate into unnecessary downtime and higher operating costs.

The Solution | Meet the Urethane Beater Return Roller

Industries like lumber, aggregate or mining see major project success when they utilize components like Luff Industries’ Urethane Beater Return Roller, a purpose-built component made to eliminate carry back and keep your conveyors clean, efficient, and low-maintenance.

Here’s what sets it apart:

  • Engineered for Extended Service Life – Built with high-performance urethane materials that withstand continuous impact, abrasion, and heavy loads.
  • Optimized Cleaning Performance – The precision-moulded beater design efficiently removes fines, debris, and buildup to minimize contamination.
  • Advanced Carry Back Control – Field-proven to enhance conveyor cleanliness and maintain consistent belt performance.

Built Tough for the Real World | Seamless Integration & Durability

The Urethane Beater Return Roller, with its durable material, integrates easily with standard conveyor brackets, making installation quick and downtime minimal. Its maintenance-friendly design is also safe for cleated belts, ensuring long-term protection and belt integrity without damage.

Reliability You Can Count On | Tested for Tough

Every Urethane Beater Return Roller is rigorously tested in the field and proven to perform in extreme conditions. From wet, sticky conditions to coarse aggregate situations, this roller delivers consistent, reliable performance year after year.

Why Choose Luff Industries | Our Proven Expertise

As a trusted SKF Equipped Partner and leader in component manufacturing for the world’s toughest industries, Luff Industries delivers top-end conveyor components built on decades of engineering expertise.

Each product undergoes thorough quality testing to meet the highest performance and safety standards – because reliability isn’t optional when your system runs 24/7.

Time for An Upgrade? | Take Action Today

Don’t let carry back slow your operation or timeline down. Upgrade to the Urethane Beater Return Roller and experience cleaner conveyors, longer belt life, and reduced maintenance costs

Looking to update your current components, but aren’t sure where to start? Contact us today to find the perfect fit for your system.

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