In industries such as sand & gravel, aggregates, and mining, material carry back isn’t only a nuisance but also a costly issue. Excess material sticking to the belt and dropping along the return side can create safety hazards, increase maintenance, and reduce overall conveyor efficiency – not to mention loss of product or material.
That’s where the Urethane Beater Return Roll comes in. Engineered for maximum durability and cleaning power, this innovation is transforming how plants approach conveyor carry back control.
The Challenge of Carry Back in Bulk Material Handling
Carry back happens when fine particles or sticky material cling to the belt after unloading. Over time, this leads to:
- Material buildup under conveyors
- Increased wear on components
- More frequent cleanup and downtime
- Safety risks from spilled material
Traditional solutions like scrapers or brushes often struggle with efficiency, especially in demanding operations like mining or aggregates. Plants need a stronger, longer-lasting answer.
Why Urethane Beater Return Rolls Are the Solution
Unlike traditional rollers, Urethane Beater Return Rolls are specifically engineered to combat carry back at its source. Here’s what makes them the top choice:
Engineered for Extended Service Life
Manufactured with high-performance urethane, these rolls provide exceptional durability and consistent reliability in tough conditions.
Optimized Cleaning Performance
The precision-molded urethane beater design aggressively removes debris, fines, and buildup, keeping the system clean while reducing contamination.
Advanced Carry Back Control
Field-proven to dramatically reduce material carry back, Urethane Beater Return Rolls improve conveyor cleanliness and reduce the time crews spend on cleanup.
Safe, Seamless, and Maintenance-Friendly
One of the key advantages of this product is its thoughtful engineering for everyday plant use:
- Cleated Belt Safe – Unlike some cleaners that damage belt cleats, these rolls are designed to protect belt integrity while still maximizing cleaning efficiency.
- Seamless Integration – Built for compatibility with standard conveyor brackets, they install quickly without custom modifications.
- Maintenance-Friendly – Designed for easy replacement and long service life, helping reduce downtime and improve system reliability.
Applications That Benefit Most
Urethane Beater Return Rolls excel in high-demand environments, including:
- Sand & Gravel Plants – where fines and sticky materials are common.
- Aggregate Operations – where system reliability and uptime are critical.
- Mining Applications – where heavy loads and harsh conditions demand rugged solutions.
By investing in this advanced technology, operations can boost efficiency, improve workplace safety, and extend the life of conveyor systems.
How This Connects to Pulley Lagging
When considering overall conveyor performance, many operators look at different types of conveyor pulley lagging to improve grip and reduce wear over time for optimal performance. With the Urethane Beater Return Rolls, these efforts are improved by focusing on belt cleanliness and carry back control – ensuring the entire system runs smoother and cleaner.
Take Control of Carry Back with Luff Industries
Material carry back doesn’t have to be a constant challenge in your operation. By upgrading to Urethane Beater Return Rolls, you can:
- Improve conveyor cleanliness
- Protect equipment and belts
- Reduce downtime and cleanup costs
- Boost long-term productivity
Contact Luff Industries today to learn more about Urethane Beater Return Rolls and how they can be integrated into your system for reliable, efficient carry back control.
